Industrial Automation & Robotics
Mechatronics Inc. offers a comprehensive selection of cooling fans designed to meet the demanding requirements of industrial environments. Known for their reliability and efficiency, these fans are essential in managing heat in electronic systems and maintaining long-term equipment performance. In industrial automation and machinery, Mechatronics fans help prevent overheating by ensuring consistent airflow around heat-sensitive components. This contributes to greater system uptime and extended equipment life. Within production facilities, Mechatronics fans effectively manage thermal loads generated by equipment and processes—promoting operational stability and reducing the risk of unplanned maintenance. Beyond equipment cooling, Mechatronics fans are also integrated into facility ventilation systems, supporting air movement and improving indoor air quality—factors that enhance employee comfort and overall workplace productivity. Mechatronics thermal solutions are also widely used in power electronics, including inverters, power supplies, and motor drives, where reliable thermal management is critical to performance. Built for durability and engineered for performance, Mechatronics fans provide trusted cooling solutions across a wide range of industrial sectors with robust design and proven functionality, making Mechatronics a go-to choice for applications requiring dependable thermal control.
- Automation
- Motor Controls
- Control Cabinet
- Enclosure Cooling
- Industrial Computing
- Power Products
- Drive Controllers
- Industrial Charging Equipment
System uptime
Overheating : Thermal Management in High-Density Systems – Industrial automation equipment, like robotic controllers, servo drives, PLCs, and sensors—generates significant heat, especially in compact enclosures with limited airflow pathways.
Harsh Environments: Reliable Operation in Harsh Industrial Environments- Automation systems often run 24/7 in dusty, humid, or high-vibration environments, causing premature fan failures and costly downtime.
High Energy Costs: Energy Efficiency and Cost Reduction- With rising energy costs and sustainability goals, automation systems need to reduce power consumption without sacrificing performance.
Tight Spaces: Space Constraints in Compact Robotic Systems- Modern robotic systems require compact components with minimal footprint, making thermal design more difficult.
Flexible Integration and Customization Needs: Robotics & automation applications are diverse, w/ unique size, airflow, noise, & control requirements.
AC Solutions-
DC Solutions-
- DC Axial Fans
- DC Blowers
- DC Cross Flow Fans
- DC Environmental Fans
- DC Motorized Impellers
Solutions
Mechatronics offers a comprehensive range of axial fans designed to move air efficiently in a straight line, providing high airflow at low static pressure—perfect for cooling, ventilation, and process applications in industrial environments. Axial fans from Mechatronics are available in AC, DC, and EC (electronically commutated) versions, each tailored to meet different operational needs.
In industrial automation and robotics, Mechatronics axial fans play a critical role in thermal management. They are widely used to cool motor controllers, power supplies, robotics systems, and servo drives, with DC and EC models offering speed control and feedback to optimize performance under varying loads. Axial fans also provide vital ventilation for enclosures, battery packs, and equipment racks. Ultra-high-RPM fans are especially useful in robotics and compact industrial systems where high airflow is needed in tight spaces. Additional features like tachometer signals, locked-rotor protection, and conformal coatings help ensure reliability and simplify system maintenance. Mechatronics also offers customization services to tailor fan solutions to specific industrial needs, from airflow and voltage specifications to environmental protections.
AC Axial Fans- AC axial fans are offered in a variety of sizes, ranging from 60×60×30 mm up to 254 mm diameter models. These fans operate on 115 or 230 VAC and feature ball-bearing constructions, dielectric impellers, and options like IP55 environmental protection, conformal coatings, metal or plastic guards, and tachometer outputs for performance monitoring.
DC Axial Fans- DC axial fans, including popular models like the MR3010 and G1238, operate on 5 to 48 VDC and incorporate brushless motors with features such as PWM speed control, tachometer feedback, locked-rotor protection, and even IP57 sealing for harsh environments. For demanding applications, Mechatronics also offers ultra-high-performance DC fans capable of extremely high RPMs and increased airflow—over 200% more than standard models.
Features & Benefits:
Compact sizes, PWM speed control, tachometer feedback, high static pressure options, and IP-rated models (IP55/IP68) make them ideal for harsh industrial settings with variable load demands.
EC Axial Fans- Mechatronics provides EC axial fans that combine the energy efficiency of DC motors with the convenience of an AC power supply. These fans operate on a universal voltage input (90–265 VAC) and offer speed control via PWM and monitoring outputs such as alarms and tachometers. EC fans are particularly suited for applications prioritizing energy efficiency and control, such as refrigeration units, HVAC systems, server cooling, medical devices, and EV charging stations.
| Fan Type | Voltage | Sizes (mm) | Key Features |
|---|---|---|---|
| AC Axial | 115/230 VAC | 60×60×30 → 254 dia | Simple, robust, IP-protected, tachometer |
| DC Axial | 5–48 VDC | 30×30; 120×120 | PWM control, reverse‑polarity, ultrahigh options |
| EC (AC-to-DC) | 90–265 VAC | 60–250 diameter | High efficiency, global voltage, RPM feedback |
Mechatronics Fan Group’s blowers are specialized air movers—most often centrifugal or radial in design—that pull air in along the intake and push it out at 90° through a housing. These units are compact yet capable of generating higher static pressure compared to standard axial fans, making them well-suited for ducting, filtration, or pushing air through restrictive environments. In industrial automation and robotics, both blowers and axial fans fulfill essential thermal and environmental roles. They cool motor controllers, power electronics, servo drives, robotics subsystems, and compact enclosures—ensuring temperature control and reliable operation. Blowers are preferred when the application requires overcoming airflow resistance from filters, ducts, or system packaging. Both blower and fan lines benefit from customization services for airflow performance, vibration testing, acoustics, environmental tolerances, and mechanical form factors. Let me know if you’d like help choosing a specific blower or fan type—for instance, one that fits your enclosure’s impedance, airflow goals, noise limits, or control interface needs.
Mechatronics offers these blowers across AC, DC, and EC (electronically commutated) platforms.
AC Blowers- Mechatronics AC-powered blowers and motorized impellers, available with multiple voltage options (115/230 VAC or global 100–240 VAC), environmental options like IP55 and conformal coatings, high-temperature ratings, and performance outputs such as tachometers and locked-rotor alarms.
DC applications- Their catalogue includes axial fans, radial blowers, motorized impellers, and DC blowers that run on 5–48 VDC. These offer brushless motors with PWM or voltage control, motor tach outputs, locked-rotor protection, and IP68-level environmental resistance.
EC Blowers- EC Blowers merge DC motor efficiency with universal AC input (90–265 VAC). Like EC fans, EC blowers provide PWM speed control, alarm/tach capabilities, environmental protection levels, and customizability.
Features & Benefits:
Higher static pressure than axial fans, compact builds, and directional airflow are ideal for overcoming restrictions like filters, ducts, or complex enclosure layouts.
Mechatronics’ motorized impellers are compact, integrated units that combine a backward-curved impeller and a motor into a single assembly—designed to deliver high-pressure airflow in a radial orientation. Unlike axial fans, which push air along the rotational axis, these impellers draw air into the center and expel it perpendicularly. This makes them ideal for ducts, filters, enclosures, and any application requiring robust pressure with efficient space usage. Compact all-in-one fan/motor assemblies simplify installation in tight spaces while delivering high airflow and pressure performance.
DC Motorized Impellers- Mechatronics offers DC-powered impellers in diameters ranging from approximately 120 mm to 315 mm, operating at 12, 24, or 48 VDC. They feature aluminum die-cast motor bases, nylon or metal impellers, chrome-steel ball bearings, and brushless DC motors. These models include valuable features such as PWM or 0–10 V speed control, tachometer output, locked-rotor alarms, soft-start and auto-restart protection, reverse-polarity protection, and IP68-capable encapsulation — all optimized for sustained high static pressure, airflow efficiency, and reliability
AC Motorized Impellers- Available in 120–400 mm diameters, the AC versions come with 115 VAC, 230 VAC, or dual-voltage options. They feature die-cast motor frames, ball bearings, nylon or metal impellers, Class B insulation, thermal protection, and dielectric shielding. Popular models like UF190APA deliver hundreds of CFM at elevated static pressure, along with optional integrated inlet rings to streamline installation.
EC (Electronically Commutated) Motorized Impellers- Mechatronics’ EC versions blend DC motor efficiency with the convenience of universal AC input—typically rated at 100–240 VAC. These offer high efficiency (up to 50 % less power than traditional AC designs), integrated mounting discs, and the same airflow/pressure benefits as other backward-curved units.
Mechatronics’ fan trays are modular, rack-mounted assemblies that integrate multiple fans into a compact unit—typically 1 U (1.75″) height—with 3, 6, or 9 fans arranged side‑by‑side. They are engineered to deliver high-volume airflow in enclosures, cabinets, equipment racks, telecom frames, and other industrial or server-grade environments. Mechatronics Fan Trays are pre-assembled and ready for 19″ rack installation, and constructed on robust steel trays with rocker power switches and optional fused IEC-320 C14 connectors. Mechatronic’s fan modules include long-life ball bearings, thermal protection, and can be customized with high-temperature variants. Control and monitoring options include PWM speed adjustment, tachometer feedback, thermistor/temperature sensors, and locked-rotor alarms. Pre-assembled trays reduce design time and provide scalable, modular airflow solutions.
Features & Benefits:
- High Airflow in Compact Space
- Energy Efficiency
- Speed & Thermal Control
- Monitoring & Maintenance
- Scalable & Modular
Standard AC Fan Trays- Arranged in 3-, 6-, or 9‑fan configurations using AC fans (115/230 VAC). These trays are mounted in 1 U racks, built on cold-rolled steel frames, and feature long-life ball bearings, thermal protection, and black finishes.
EC (Electronically Commutated) Fan Trays- These trays combine Mechatronics’ low-power EC (DC motor with AC input) fans in the same 3/6/9 configurations. They deliver the same airflow performance as AC trays but consume up to ~50% less power. They provide:
- Global AC input (100–240 VAC)
- PWM speed control on request
- Tachometer and thermistor/alarm outputs
- Thermal protection and long-life bearings
Low‑Power or Super Low‑Power EC Trays- These specific variants (e.g., MT1U‑3‑LPH99, MT1U‑3‑LPH99L) offer high airflow (approx. 260–1 116 CFM across configurations) while operating at reduced current—thanks to Mechatronics’ LPH series fans.
Featured Products
Filter Kits – Up To IP55
Mechatronics offers ventilating filters for fan sizes from 80mm – 254mm. Ideal for filtering out unwanted particles and preventing water ingress to extend the service life of electronics and mechanical systems. Each mechatronics filter is designed to accommodate a range of fan sizes.
Features:
- Mounting- Shallow mounting depths aid installation and application design
- Airflow- Fan can be oriented for intake or exhaust
- Filters- Removable / replaceable filter material
- Construction- All models are made with UV resistant ABS resin and meet UL94V-0 flammability requirements
- Temperature- Temperature range -10°C to 85°C
- Protection- Up to IP55 ingress protection options available
- Colors- RAL7032, RAL7035 and custom colors options available
Installation: Front Filter, Filter BAck, Filter Media, Fan, Finger Guard
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Inlet Rings
Designed for use with impeller fans, inlet rings help promote airflow through the impellers air intake. Maximize airflow for electronic cabinet cooling and applications with high airflow and high static pressure in a limited space. Motorized impeller air inlet rings are valuable for enhancing fan performance, efficiency, and noise control in a range of air-moving applications.
Features:
- Streamlined Airflow- The inlet ring’s shape directs incoming air smoothly into the impeller, reducing turbulence and noise and improving fan efficiency
- Enhanced Pressure and Efficiency- Stabilize airflow, helping generate higher static pressure. Improve efficiency by reducing airflow resistance.
- Durable Material Construction- Designed to withstand demanding conditions and extend the lifespan of the fan system.
- Noise Reduction- Reduces the sound generated by airflow turbulence, making them useful in noise-sensitive applications.
Metal Fan Guards
Metal fan guards are protective covers installed over fan blades to enhance safety, prevent foreign objects from entering, and reduce the risk of damage to the fan, and ensure safe fan operation and maintain optimal airflow in a variety of applications. Their robustness and resistance to environmental factors make them an ideal choice for both industrial and everyday settings where safety and performance are essential.
Features:
- Safety and Protection- Protect both personnel and equipment. Prevent accidental contact, reducing the risk of injury and preventing objects from hitting or getting caught in the blades.
- Durability- Can withstand impacts, and are sturdier and longer-lasting than plastic guards, making them ideal for heavy-duty applications.
- Airflow Optimization- Allow maximum airflow w/ minimal obstruction. The open, rounded ring design ensures that air moves freely through the guard while still maintaining effective protection.
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Plastic Fan Guards & Filters
Mechatronics plastic fan filter assemblies are available in a variety of sizes. Many sizes are available with multiple filter density options. Each filter assembly consists of plastic guard, filter media and plastic retainer. Plastic fan filter assemblies are practical, affordable solutions for maintaining clean airflow in equipment that could be compromised by dust and other particulates. They offer protection, easy maintenance, and durability, making them a go-to choice for applications where reliable filtration is essential. Plastic guards and retainers meet UL94V-0 flammability requirements. Filter media meets UL94HF-1 smoke generation requirements.
Features:
- Dust and Particle Filtration- Capture dust, dirt, and other airborne particles, helping to keep equipment clean and prevent internal buildup that could impair functionality or lead to overheating.
- Lightweight & Cost-Effective- Lightweight & affordable, making them suitable for budget-conscious or weight-sensitive applications without compromising performance.
- Corrosion Resistance- The plastic materials used are corrosion-resistant, and are especially suitable for humid or mildly corrosive environments where metal filters might degrade more quickly.
- Easy Maintenance- Removable and washable filters, which can extend the filter’s life and reduce the cost of replacement filters.
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Power Cords
Mechatronics fan power cords are available in standard lengths from 12 inches to 96 inches. All cords are SPT1 18awg wires with a 105 degrees C temperature rating. Custom lengths are available on request. Custom power plugs or connectors are also available on request. Mechatronics fan power cords are designed to mate with Mechatronics fan models with standard 0.110” terminal connection configurations.
Featured Products
Mechatronics DC environmental fans are robust, energy-efficient, and engineered for reliability in harsh and industrial environments. Designed to withstand exposure to dust, moisture, and salt, these fans feature weather-resistant coatings and are available with various IP (Ingress Protection) ratings—such as IP54 or IP68—to ensure dependable performance. A range of economical protection options is offered on standard models, including conformal coatings and fully encapsulated IP-rated motors, making them a cost-effective cooling solution where durability and resilience are essential.
Features:
- Durable Design: Engineered to withstand challenging conditions while protecting internal components.
- Efficient Airflow: Moves large volumes of air for effective ventilation.
- Energy Efficiency: Brushless DC motors operate with minimal energy consumption.
Environmental Protection Options Include:
Encapsulation (IP57 – IP68)
Encapsulation is the process of injection molding polyamide material that seals the PCB and motor assembly before installation of the bearings, shaft assembly, and impeller. Encapsulation is designed to prevent water or dust contact with the fan motor windings and PCB assembly.
Parylene Coating (Up to IP56)
Parylene coating is a polymer applied by vapor deposition over the entire surface of the PCB and motor assembly before installation of the bearings and impeller, leaving a thicker uniform protective coating over all electrical components of the fan. Parylene coating is designed for protecting against heavy condensation and some dust, or lightly corrosive atmosphere. The time the PCB and motor assembly is exposed to the vapor deposition process can be extended to increase the thickness and protection levels of parylene coated parts.
Conformal Coating (Up to IP54)
Conformal coating is a polymer applied by dipping the motor assembly before installation of the bearings and impeller, leaving a thin protective coating over all electrical components. Conformal coating protects against light moisture exposure such as condensation, or light contamination by dirt and dust particulate.
Ingress Protection (IP) Levels
What is ingress protection and what is the difference between IP54, IP55, IP57, or IP68 rated fans?
Ingress Protection (IP) ratings are defined by the international standard EN 60529 to identify levels of sealing effectiveness against intrusion from solids or liquids in mechanical or electrical enclosures. The first digit defines the protection level of an enclosure against solids and the second digit defines the protection level against liquids.
Mechatronics DC High Airflow fans are designed to deliver maximum cooling performance in demanding industrial and robotics applications. Engineered for high airflow and static pressure, these fans ensure efficient heat dissipation in environments with dense components or restricted airflow. They feature integrated fan monitoring and speed control options, enabling real-time performance tracking and optimized thermal management. With robust construction and advanced control capabilities, Mechatronics DC High Airflow fans provide reliable, high-performance cooling where precision and durability are critical.
Mechatronics High Temperature DC Fans are engineered for demanding industrial and robotics applications where elevated ambient temperatures and long operating cycles are common. These fans are specially designed to operate reliably in environments with sustained temperatures up to 90°C, ensuring continued cooling performance under thermal stress.
Features & Benefits:
- High Temperature Rating: Rated for continuous operation in ambient temperatures up to 90°C, making them suitable for high-heat industrial environments, control panels, and robotic enclosures.
- Robust Construction: Built with durable metal frames and impellers, these fans are designed to withstand mechanical stress, vibration, and elevated temperatures without performance degradation.
- Reliable Cooling Performance: Delivers consistent airflow & static pressure for cooling high-density electronics or heat-generating components commonly found in robotics and automation systems.
- Long Service Life: High-quality ball bearings and thermal-resistant materials extend fan lifespan, even under constant operation in harsh conditions.
Featured Product Series Include:
- UF80AM Series
- UF92AM Series
- UF12AM Series
- UF15KM Series